This is not meant to be an engineering
article (because I am not an engineer at all) but a simple explanation of what we can
learn from the books about mechanics and the ball bearingS catalogues applied to
rollerskis. I will be happy to go into this subject
in more depht with everyone who could spot some mistakes and/or have a better knowledge of
this subject.
As far as I know every rollerskis manufacturer uses ball
bearings. The ball bearings are made up of a couple of concentric rings, made of tempering
and rectified steel, which are interposed by steel spheres. In this specific case there
are SINGLE ROW DEEP GROOVE BALL BEARINGS and a crown of spheres. Usually the distance
beetwen the spheres is kept by plastic or metallic cages.
The bearing can be open or endowed with SHIELDS of two
types:
- RS type or completely protected (in theory)
type, is made up of a rubber ring fixed with pressure to the external bearing ring,
endowed with a LIP which leans (with more or less friction) against the internal ring.
- Z type is made up of a moulded steel sheet
fixed together (with pressure) with the external ring, which brushes the internal ring.
At present we can find bearings with different dimensions
such as 626 and 627, but the most used ball bearings
belong to the 608 series: this number stands for a SINGLE ROW DEEP GROOVE BALL BEARINGS
with the following dimensions: 8x22x7 MILLIMETERS (hole diameter x
external diameter x ball bearing width). You can find several types of ball bearings with
different characteristics, but surely the cage material, the type and the number of
SHIELDS and the precision in the dimentions and in the installation are all features which
determine the bearings life and slide.
How much "energy" could you gain by knowing you
are wearing the fastest component under your feet ?
As far as I am concerned I gain a lot of energy, a great
deal indeed! This may explain why some ROLLERSKIS manufacturers hates me!
The cage
The ball bearing cage can be made of metalic or plastic material. I think that
the polyamide cage is the fastes, even if the difference is minimal. Surely the non-metal
cage does not rust and can keep more lubricant.
The SHIELDS
The protection device is needed only on the external side, at least on the
aluminum rim wheels, if it is installed also on the internal side of the wheel, it can be
removed.
The best protection SHIELD are the RS types which can
guarantee a longer life to the bearing.
The Z SHIELD cause less friction (because they do not have
the SLIDING LIP), but they let a lot of dust in.
The rear wheels receive the dust raised by the front
wheels, that is why I prefer to use Z type for the front wheels and RS for the rear ones.
When well lubricated the RS SHIELD does not slow you down a
lot.
To remove the SHIELDS if some of them are damaged, I avoid
to remove the Z types: for RS types it is sufficient to use a needle, once the internal
SHIELD is removed (this one will not be installed again), I remove the external one
pushing it out from inside the bearing (so that the CAGE is not damaged).
Dimensional precision
The ABEC # suffix (for example ABEC 5) comes from the America
norms, the higher the number #, more precise the bearing.
I have compared the American ABEC system to the Internation
ISO one, in scheme 1 which follows:
SKF |
ISO
(Internation) |
ABEC
(American) |
- |
0 |
1 |
P6 |
6 |
3 |
P5 |
5 |
5 |
P4 |
4 |
7 |
PA9 |
- |
9 |
|
Scheme 1 |
Generally speaking the higher the identification number
which follows the ABEC writing, the higher the precision level (for SKF and ISO is
viceversa). A low precision level bearing (ABEC 1 Picture 1B) presents a higher distance
between the spheres and the rolling tracks obtained from the rings if compared to a high
precision level bearing.
Making it simplier: the more precise the bearing, the
higher number of spheres bear the weight (Picture 1A), which means that every sphere has a
smaller weight to bear, which means less friction and less wear of the rolling tracks.
The rotation precision (eccentricity and ring OUT OF
ROTATION AXIS) goes together with precision: suppose you have an oval (I am always talking
about fractions of millimeters) internal ring, the rolling bodies would be overloaded with
an anomalous cyclical stress.
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Picture 1 A) In a high level precision bearing (ABEC 5) the
weight is carried by a higher number of spheres;
B) In a less precise bearing (ABEC 1)
the weight is carried by a lower number of spheres |
Assembling precision
We can even buy ABEC 9 bearing type but if the wheels are not precise, they will
be as fast as ABEC 1 bearing or even less; in picture 2 you can see some bad assembling
mistakes (which are very frequent)
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Picture 2 The BUSH has not the correct dimensions, this implies higher
friction degree in the bearings and a faster wear of the rolling tracks. |
Surely to assemble an ABEC 5 bearing type with the hammer
can be very bad, if the wheel are made of aluminum: a wrong hammer blow on the bearing
which is badly fitted in its site, causes a deformation of the site.
If we are lucky enough, the wheel can be still used, but on
the most of the occasions a hammer blow causes the bearings axis in the wheels to go out.
Therefore it is always advisable to assemble the bearings on the press with the proper
instruments (HIDRAULIC OR HAND PRESS).
Bearings maintenance
The maintenance methods depend on the bearing types and on the usage conditions.
For the training rollerskis: the water makes the
tracks rusty, if you do not eliminate it, it can even block the wheels. This is the reason
why after a ride in the rain, it is advisable to disassemble the wheels from the bars and
pull out the bearings to eliminate the water which has probably gone in the bearing (this
happens also with the RS SHIELDS and above all with the plastic wheels). When I carry out
maintenance for the first time, after cleaning the bearing with petrol(1), I personally
fill them with grease (I use the MoS2 grease). Then I put the RS SHIELDS back on (in the
beginning the bearing does no longer roll), with this method I used the rollerskis in the
rain, without cleaning them until the wheels have completely worn out.
If you use compressed air, do not make the bearing rolling under the air jet, because this
brings the bearing to a RPM which is too high for the RPM it was built for and as a
consequence the cage can deform with the centrifugal force, causing the total jamming of
the bearing.
For the competition rollerskis: to carry out
maintenance on the rollerskis after every race, lengthens the bearing life, but it can
cause also a "contamination". It is better to avoid the maintenance if you
cannot assure a total cleaning and a correct disassembling and assembling of the parts.
Every blow given with a steel hammer or a similar tool to the bearings shortens their
life.
Find here following the correct tips for bearings
maintenance:
- Disassemble to rollerskis wheels
- Clean the external part of the bearing and the wheel with a
cloth
- Remove the bearings with the proper tool and a piece of wood
- Put the bearings in a "safe" place protected from
dust, soil, stones or filings shavings
- Remove the SHIELDS (if possible)
- Clean the bearings putting them in petrol(1) or using a
lubricant and water-repellent spray
- To eliminate all the dirt from the bearings I usually roll
them a little between the various immersions and sometimes I give them little blows on a
clean white cloth which must not fray.
I carry out this operation until there is no more dirt and
the cloth remains clean.
- Dry the bearings using low pressure compressed air or with a
clean cloth.
- Lubricate with one or two drops of mineral oil (motor oil)
- Put on the SHIELDS
- Clean the bearings sites on the wheels
- Assemble the bearings with proper tools to guarantee the
coaxiality with their site
- Assemble the wheels on the rollerskis using the proper tool
(see picture 2)
Picture 2: lining up tool with which it is possible to obtain a prefect lining up of the
competition rollerskis wheels.
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If the assembly has been carried out correctly, the wheel
rolls immediately, (almost) without friction, but there may be a little friction. In this
case, using a piece of wood, it is sufficient to lay the rollerskis on a hard surface and
blow it (exactly on the head of the locking screw) and the bearings will settle in their
site.
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Bearing of A row, from the left:
- SINGLE ROW DEEP GROOVE BALL BEARING 626 with steel cage
and withot SHIELDS (open)
- 627 bearing 7x22x7 with RS SHIELDS
- SKF 608 ABEC 5 bearing with Z SHIELDS
- 608 bearing with polyamide cage and one single Z SHIELD
(under)
- 608 bearing with bakelite cage and one single Z SHIELD
(under)
- SKF 608 ABEC 5 bearing with galvanized steel yellow cage
- SKF 608 ABEC 1 bearing with steel cage
Bearing of C row, from the left:
- 608 ABEC 5 bearing with Z SHIELD and steel cage
- SKF 608 ABEC 5 bearing for rollers which does not need
maintenance (because they have a special high speed grease)
- SKF 608 ABEC 7 titanium bearing with Z SHIELD and
polyamide cage
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